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Install New PEX Plumbing — Running New PEX Lines

Intermediate40 hours

Part of project

How to Replace Grey Polybutylene Pipe with PEX · Step 6 of 10

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In this video

With the old, damaged pipes removed, install the new PEX tubing. Start by attaching a threaded PEX adapter to the existing galvanized pipe. Measure and cut the PEX tubing to the required lengths. Assemble the new lines using PEX fittings, such as T-fittings and elbows, to match the original plumbing configuration. Slide a PEX crimp ring over the pipe, insert the fitting, position the ring correctly, and use a PEX crimping tool to secure each connection.

Goal: Replace old plumbing with new PEX tubing

  • Ensure the PEX crimp ring is positioned 1/8 to 1/4 inch from the end of the pipe before crimping for a secure seal.

Used in this video

  • PEX Crimping Tool (Tool Type: Crimping Tool, Crimping Tool Size: 3/4 inch)Securing the PEX crimp rings over the fittings to create a watertight seal.
  • PEX Cutter (Tool Type: Pipe Cutter, Material Compatibility: PEX)Making clean, straight cuts on the PEX tubing.
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FAQs

Given the 40-hour estimate, is a whole-house PEX repipe truly an 'intermediate' DIY project, or should I hire a professional?

While labeled intermediate, this project demands significant time, precision, and adherence to plumbing codes. It's suitable for experienced DIYers comfortable with tools and problem-solving, but if you're unsure about the complexity or time commitment, consulting a licensed plumber is advisable, especially for main supply connections and final inspections.

What are the most crucial safety precautions I must take when replacing polybutylene pipes with PEX?

Always shut off and thoroughly drain the main water supply before starting. Wear appropriate PPE, including eye protection, and ensure good ventilation if soldering is required for main tie-ins. Be cautious when cutting into existing lines to prevent accidental damage or uncontrolled water release, and always have a plan for containing potential leaks.

The project lists specific PEX tools like crimp tools and cutters. Are these absolutely essential, or are there budget-friendly alternatives?

Yes, specialized PEX tools such as a PEX pipe cutter and a crimp/clamp tool are essential for making reliable, leak-free connections. While there are different brands and price points, investing in quality PEX-specific tools is crucial for successful installation. Avoid using standard tools for PEX connections, as they can lead to costly leaks and system failures.

What are common mistakes DIYers make during PEX installation, particularly with crimp connections, and how can they be avoided?

Common mistakes include improper crimp ring placement, not fully deburring cut pipes, and over-tightening manifold connections. Always ensure the crimp ring is correctly positioned over the fitting's barb, deburr all pipe ends to prevent leaks, and follow manufacturer guidelines for manifold valve torque. Testing sections of the system as you go can help catch issues early.

Transcript
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okay so finally I was able to get some parts and I can start putting these runs of pecs together so I just got the first one done and now I'm about to make my way and do the next one so I'll show you guys all right so I just got this one in this was where I had put this PVC cap so I got my pecs fitting here got it already crimped and should be good so we'll work our way down that way all right we got our this is the other end of that line that we were just looking at so we're going to put our three-quarter tea here because it's got to connect to that eventually and then it's going to go that way to get to the rest of the house this uh I could not find the right piece you just can't find parts anywhere so I had to because this is three-quarter pipe that's a half-inch pipe so I needed just a special pecs fitting and you just can't find them anywhere so I had to get a half-inch to three-quarter that's a female just a female reducer and it goes up to three-quarter and I just had to put a three-quarter male pecs fitting on this end so it's a little bit Frankenstein but not too bad and I've got the tea in place so yeah now we just need to turn the water on and make sure nothing's leaking so I also forgot to give

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